/**
 * Laser cuttable template for building a subwoofer with 
 * Wavecor SW270 driver and Monacor SAM-300D amplifier
 */

B = 19.05; // Bushing outer diameter
M = 6.35; // Mill diameter
J = 100; // Mill pad
T = 21; // Material thickness
I = 320; // Internal dimension
A = 5; // Alignment pad size
P = 17; // Alignment pad placement
O = I + 2 * T; // Outer dimensions
BD = B - M; // Bushing offset

echo("Internal volume", I*I*I/1000000, "L");

module sam300d_flush_mount() {
    offset(r=BD) square([255, 188], center=true);
}

// Side panels
translate([I+J/2, 0]) {
  difference() {
    square([I + J, I - BD], center=true);
    sam300d_flush_mount();
      
    // Alignment squares
    translate([O/2,0]) rotate(45) square(A, center=true);
    translate([-O/2,0]) rotate(45) square(A, center=true);
    translate([0,I/2-P]) rotate(45) square(A, center=true);
    translate([0,-I/2+P]) rotate(45) square(A, center=true);
    translate([I/2,I/2-P]) rotate(45) square(A, center=true);
    translate([I/2,-I/2+P]) rotate(45) square(A, center=true);
    translate([-I/2,I/2-P]) rotate(45) square(A, center=true);
    translate([-I/2,-I/2+P]) rotate(45) square(A, center=true);
  }
}

// Front face
difference() {
  square([I - BD, I - BD], center=true);
  
  // Alignment squares
  translate([I/2-P,0]) rotate(45) square(A, center=true);
  translate([-I/2+P,0]) rotate(45) square(A, center=true);
  translate([0,I/2-P]) rotate(45) square(A, center=true);
  translate([0,-I/2+P]) rotate(45) square(A, center=true);

  circle(d=228+BD, $fn=100);
  for ( i = [0 : 60 : 360] ){
    rotate(i) translate([259/2,0]) circle(d=4, $fn=30);
  }
}